remove wall_thickness in favor of just wall
[ozzloy@gmail.com/3d-printables] / spin-data.scad
index ae9c89e198d22bbcb5d470a78d66a5ee231bb044..7e367d8b461e9e24d840c72224caa42310088480 100644 (file)
 /* spin thing that erin likes */
 $fn = 50;
 
+layer_height = 0.35;
+
 weight = "penny";
 // weight = "608zz";
-wall_thickness = 2;
-_608zz_radius = 22;
-penny_radius = 19.05 / 2;
+bearing = "608zz";
+weight_lip_overhang = 0.3;
+bearing_lip_overhang = weight_lip_overhang;
+wall = 3;
 penny_thickness = 1.52;
+penny_radius = 19.05 / 2;
+
+_608zz_radius = 22 / 2;
+_608zz_inner_radius = 8.1 / 2;
+_608zz_cover_radius = 19.4 / 2;
+_608zz_cap_footprint_radius = 12 / 2;
+_608zz_thickness = 7;
+
 weight_radius = (weight == "penny") ? penny_radius : _608zz_radius;
+weight_thickness = (weight == "penny") ?
+     penny_thickness * 5 : _608zz_thickness;
+
+bearing_radius = (bearing == "608zz") ? _608zz_radius : 1/0;
+bearing_inner_radius = (bearing == "608zz") ? _608zz_inner_radius : 1/0;
+bearing_cover_radius = (bearing == "608zz")
+                       ? _608zz_cover_radius + wall
+                       : 1/0;
+bearing_cap_footprint_radius =
+     (bearing == "608zz") ? _608zz_cap_footprint_radius : 1/0;
+bearing_thickness = (bearing == "608zz") ? _608zz_thickness : 1/0;
+
+spinner_height = penny_thickness * 5 + 2;
 arms = 3;
 
-module spin(weight_radius, arms, wall_thickness) {
-  _608zz_holder_radius = _608zz_radius + wall_thickness;
-  circle(_608zz_holder_radius);
-  weight_holder_radius = weight_radius + wall_thickness;
+module cap(bearing_inner_radius,
+           bearing_cap_footprint_radius,
+           bearing_cover_radius,
+           bearing_thickness) {
+  footprint_height = 1.6;
+  footprint_radius_safety = 0.25;
+  cap_height = 3;
+  bearing_cover_radius_safety = 0.75;
+  bearing_thickness_safety = 0.2;
+
+  difference() {
+    union() {
+      cylinder(r1 = bearing_cover_radius - tan(30) * cap_height,
+               r2 = bearing_cover_radius,
+               h = cap_height);
+      linear_extrude(height = cap_height + footprint_height) {
+        circle(bearing_cap_footprint_radius - footprint_radius_safety); }
+      linear_extrude(height = cap_height
+                              + footprint_height
+                              + bearing_thickness / 2
+                              - bearing_thickness_safety) {
+        circle(bearing_inner_radius); } }
+    translate([0, 0, -0.01]) {
+      cylinder(r1 = bearing_inner_radius + tan(30) * (cap_height - 1),
+               r2 = bearing_inner_radius,
+               h = cap_height - 1); } } }
+
+module donut(height, footprint_radius) {
+  bread_radius = height / 2;
+  rotate_extrude() {
+    translate([footprint_radius, 0]) {
+      circle(bread_radius); } } }
+
+module donut_hole(height, footprint_radius) {
+  difference() {
+    cylinder(r = footprint_radius, h = height, center = true);
+    donut(height, footprint_radius); } }
+
+module jelly_filled(height, footprint_radius) {
+  cylinder(r = footprint_radius, h = height, center = true);
+  donut(height, footprint_radius); }
+
+module fillet(r) {
+  offset(r = -r) { offset(delta = r) { children(); } } }
+
+module mirrored(axis) {
+  children();
+  mirror(axis) children(); }
+
+module spin_slice(weight_radius,
+                  bearing_radius,
+                  round_extra,
+                  wall,
+                  arms) {
+  joiner_radius = (bearing_radius + weight_radius) / 2;
+
+  bearing_xy = [0, 0];
+  // a = side along x axis
+  a = bearing_radius + weight_radius + wall;
+  // b = side from center to joiner
+  b = bearing_radius + joiner_radius + round_extra;
+  // c = side between joiner and arm center
+  c = joiner_radius + weight_radius + round_extra;
+
+  weight_xy = [a, 0];
+
+  cos_C = (pow(a, 2) + pow(b, 2) - pow(c, 2)) / (2 * a * b);
+  sin_C = sqrt(1 - pow(cos_C, 2));
+
+  joiner_xy = [cos_C, sin_C] * b;
+
   for(arm = [0 : arms - 1]) {
-    rotate(arm * 360.0 / arms) {
-      translate([weight_holder_radius + _608zz_holder_radius, 0]) {
-        circle(weight_holder_radius); } } } }
+    rotate(arm * (360 / arms)) {
+      difference() {
+        union() {
+          translate(bearing_xy) {
+            circle(bearing_radius + round_extra); }
+          translate(weight_xy) {
+            circle(weight_radius + round_extra); }
+          mirrored([0, 1]) {
+            polygon([bearing_xy, weight_xy, joiner_xy]); } }
+        mirrored([0, 1]) {
+          translate(joiner_xy) {
+            circle(joiner_radius); } } } } } }
+
+module spin_slices(weight_radius,
+                   weight_thickness,
+                   bearing_radius,
+                   bearing_thickness,
+                   weight_lip_overhang = 0.3,
+                   bearing_lip_overhang = 0.3,
+                   wall = 3,
+                   arms = 3,
+                   layer_height = 0.15) {
+  thicker_thickness = (bearing_thickness > weight_thickness) ?
+    bearing_thickness : weight_thickness;
+  calculated_height = thicker_thickness + 2 * wall;
+  layers = 2 * ceil(ceil(calculated_height / layer_height) / 2);
+  actual_height = layers * layer_height;
+  round_radius = actual_height / 2;
+
+  /* rounding the outside edge of the spinner with a semi-circle leads
+     to a shape that an overhang on the second layer several times the
+     thickness of a printed extrusion width.
+
+     rather than using a full semi-circle, this code aims to use just the
+     portion in the middle, where the overhang is less severe */
+  old_start = 0;
+  old_end = (layers / 2) - 1;
+
+  /* add one to have some thickness all around weight holes
+     for first layer */
+  new_start = old_end / 8 + 1;
+  new_end = old_end;
+
+  old_range = old_end - old_start;
+  new_range = new_end - new_start;
+
+  factor = new_range / old_range;
+
+  /* initial adjacent is adjusted to (new start - 1) to allow some
+     thickness all around weight holes on first layer */
+  initial_adjacent = round_radius - ((new_start - 1) * layer_height);
+  initial_angle = acos(initial_adjacent / round_radius);
+  initial_round_extra = initial_adjacent * tan(initial_angle);
+
+  difference() {
+    mirrored([0, 0, 1]) {
+      for(layer = [0 : (layers / 2) - 1]) {
+        translate([0, 0, layer * layer_height - actual_height / 2]) {
+          linear_extrude(height = layer_height) {
+            new_layer = (layer - old_start) * factor + new_start;
+            adjacent = round_radius - (new_layer * layer_height);
+            angle = acos(adjacent / round_radius);
+            round_extra = adjacent * tan(angle) - initial_round_extra;
+            spin_slice(weight_radius,
+                       bearing_radius,
+                       round_extra,
+                       wall,
+                       arms); } } } }
+    cylinder(h = actual_height + 0.1,
+             r = bearing_radius - bearing_lip_overhang,
+             center = true);
+    cylinder(h = bearing_thickness + 0.1,
+             r = bearing_radius + 0.1,
+             center = true);
+    for(arm = [0 : arms - 1]) {
+      rotate(arm * (360 / arms)) {
+        translate([bearing_radius + wall + weight_radius, 0]) {
+          cylinder(h = actual_height + 0.1,
+                   r = weight_radius - weight_lip_overhang,
+                   center = true);
+          cylinder(h = weight_thickness + 0.1,
+                   r = weight_radius + 0.1,
+                   center = true); } } } } }
 
 /*
   This file is part of 3d-printables.