X-Git-Url: http://challenge-bot.com/repos/?a=blobdiff_plain;f=caster-standoff.scad;h=c9d60d96ddda70f2529ad352e313d4b3e47f90a9;hb=49bffb72609471e105123fa43e98a2cb65fc67e5;hp=7325c2f9153e6c4b71333607be69d94885b43955;hpb=7a0bd02483eb2a3d225392e34037ba8cd7d6131a;p=challenge-bot

diff --git a/caster-standoff.scad b/caster-standoff.scad
index 7325c2f..c9d60d9 100644
--- a/caster-standoff.scad
+++ b/caster-standoff.scad
@@ -4,6 +4,9 @@
 // https://gitorious.org/ozzloy/challenge-bot
 // https://github.com/waynegramlich/challenge-bot
 
+// use 10 ish for development, 100 or so for printing
+$fn = 10;
+
 standoff_radius = 14.732 / 2; // 0.580 / 2 inches from spec sheet
 standoff_height = 55; // eyeballed
 
@@ -19,21 +22,18 @@ caster_flange_screw_length = 8; // eyeballed
 deck_grid_width = 25.4; // measured center to center on grid on pegboard
 deck_flange_height = 2.9464;
 deck_flange_screw_radius = 3.556 / 2;  // For #6 machine screws
-deck_flange_radius = deck_grid_width * 1.22;
+deck_flange_radius = (deck_grid_width) / 2 + deck_flange_screw_radius + 3;
 
 module deck_flange(){
   difference(){
     cylinder(h = deck_flange_height, r = deck_flange_radius);
     for(ii = [-1, 1]){
-      translate([deck_grid_width * ii, 0, -.1])
+      translate([deck_grid_width / 2 * ii, 0, -.1])
         cylinder(h = deck_flange_height * 1.1,
-                 r = deck_flange_screw_radius,
-                 $fn = 20);}
-    for(ii = [-1, 1]){
-      translate([0, deck_grid_width * ii, -.1])
+                 r = deck_flange_screw_radius);
+      translate([0, deck_grid_width / 2 * ii, -.1])
         cylinder(h = deck_flange_height * 1.1,
-                 r = deck_flange_screw_radius,
-                 $fn = 20);}}}
+        r = deck_flange_screw_radius);}}}
 
 module deck_flange_reinforcement(){
   translate([-deck_flange_radius,
@@ -50,12 +50,10 @@ module deck_flange_reinforcement(){
 module caster_flange_screws(){
   translate([standoff_radius, 0, 0])
     cylinder(h = caster_flange_screw_length,
-             r = caster_flange_screw_radius,
-             $fn = 20);
+             r = caster_flange_screw_radius);
   translate([-standoff_radius, 0, 0])
     cylinder(h = caster_flange_screw_length,
-             r = caster_flange_screw_radius,
-             $fn = 20);}
+             r = caster_flange_screw_radius);}
 
 module caster_flange(){
   side_radius = caster_flange_width / 2 - standoff_radius;
@@ -72,25 +70,23 @@ module nut(size, height){
 
 module nuts(){
   translate([standoff_radius, 0, nut_height/2])
-    nut(nut_short_side, nut_height);
+    nut(nut_short_side, nut_height + .1);
   translate([-standoff_radius, 0, nut_height/2])
-    nut(nut_short_side, nut_height);}
+    nut(nut_short_side, nut_height + .1);}
 
 module _2_screw (){
   //measured with calipers
-  screw_height = 8;
+  screw_length = 8;
   thread_radius = 2.17 / 2 - 0.1; // subtract 0.1 to make squeeze fit
   head_height = 1.8;
   head_radius = 4.1 / 2;
-  cylinder(r = thread_radius, h = screw_height, $fn = 20);
-  cylinder(r = head_radius, h = head_height, $fn = 20);}
+  cylinder(r = thread_radius, h = screw_length);
+  cylinder(r = head_radius, h = head_height);}
 
-module caster_standoff(){
+module caster_standoff_deck_side(){
   difference(){
-    union(){
-      cylinder(h = standoff_height, r = standoff_radius);
-      translate([0, 0, standoff_height - caster_flange_height])
-        caster_flange();}
+    cylinder(h = standoff_height - caster_flange_height,
+             r = standoff_radius);
     translate([0, 0, standoff_height - caster_flange_screw_length * 1.1 + 0.1])
       scale([1, 1, 1.1])
         caster_flange_screws();
@@ -98,22 +94,27 @@ module caster_standoff(){
       nuts();
     translate([0, 0, standoff_height]){
       // make hole to get to screw head depth
-      cylinder(r = 4.1 / 2, h = 3, center = true, $fn = 20);
+      cylinder(r = 4.1 / 2, h = 3, center = true);
       translate([0, 0, -0.7])
         rotate([180, 0, 0])
-          _2_screw(r = 0.5, h = 5, $fn = 20);}}
+          _2_screw(r = 0.5, h = 5);}}
   deck_flange();
   for(ii = [0:3]){
     rotate([0, 0, 45 + 90 * ii])
       deck_flange_reinforcement();}}
 
-module caster_standoff_top(){
-  translate([0, 0, caster_flange_height - standoff_height]){
-    difference(){
-      caster_standoff();
-      translate([-deck_flange_radius, -deck_flange_radius, -0.1])
-        cube([deck_flange_radius * 2,
-              deck_flange_radius * 2,
-              standoff_height - caster_flange_height + 0.1]);}}}
+module caster_standoff_caster_side(){
+  difference(){
+    caster_flange();
+    translate([0, 0, caster_flange_height - 0.7]){
+      rotate([180, 0, 0]){
+        _2_screw();}}
+    // make hole to get to screw head
+    translate([0, 0, caster_flange_height - 0.8]){
+      cylinder(r = 4.1 / 2, h = 10);}
+    translate([0, 0, -.1]){
+      caster_flange_screws();}}}
 
-caster_standoff_top();
+caster_standoff_deck_side();
+translate([caster_flange_width / 2 + deck_flange_radius + 1, 0, 0]){
+  caster_standoff_caster_side();}