From 0d781ab99535e94ff2784a8bef7c30ad233c665b Mon Sep 17 00:00:00 2001
From: daniel watson <ozzloy@gmail.com>
Date: Tue, 1 Oct 2013 14:40:53 -0700
Subject: [PATCH] add spokes to wheel

---
 wheel.scad | 52 +++++++++++++++++++++++++++++++++++++++++-----------
 1 file changed, 41 insertions(+), 11 deletions(-)

diff --git a/wheel.scad b/wheel.scad
index 028531f..c361773 100644
--- a/wheel.scad
+++ b/wheel.scad
@@ -4,10 +4,13 @@
 // https://gitorious.org/ozzloy/challenge-bot
 // https://github.com/waynegramlich/challenge-bot
 
+wheel_depth = 7.65;
+wheel_radius = 68/2;
+
 module encoder_shaft(){
   motor_shaft_big = 3.7;
   motor_shaft_small = 4.8;
-  motor_shaft_length = 7.65 / 2;
+  motor_shaft_length = wheel_depth / 2;
 
   intersection(){
     cylinder(h = motor_shaft_length,
@@ -17,14 +20,41 @@ module encoder_shaft(){
     cube([motor_shaft_big * 2.1, motor_shaft_small, motor_shaft_length],
          center = true);}}
 
+module mounting_screw(){
+  cylinder(h = wheel_depth * 1.1, r = 1, $fn = 100, center = true);}
+
 module wheel(){
-  depth = 7.65;
-  radius = 68/2;
-  difference(){
-    cylinder(h = depth, r = radius, center = true, $fn=100);
-    translate([0, 0, 7.65/4])
-      scale([1, 1, 1.1])
-        encoder_shaft();
-    cylinder(h = depth * 1.1, r = 1, $fn = 100, center = true);}}
-
-translate([0, 0, 7.65/2]) wheel();
+  translate([0, 0, wheel_depth / 2]){
+    difference(){
+      cylinder(h = wheel_depth, r = wheel_radius, center = true, $fn=100);
+      translate([0, 0, wheel_depth/4]){
+        scale([1, 1, 1.1]){
+          encoder_shaft();}}
+      mounting_screw();
+      for(i = [0 : 4]){
+        rotate(i * 360/5, [0, 0, 1]){
+          translate([0, 0, -0.6 * wheel_depth])
+            between_spokes();}}}}}
+
+module wheel_block(){
+  cube([wheel_radius, wheel_radius, wheel_depth]);}
+
+module pie_slice(){
+  intersection(){
+    translate([0, 0, wheel_depth / 2]){
+      cylinder(h = wheel_depth,
+               r = 0.7 * wheel_radius,
+               center = true);}
+    translate([0, wheel_radius * 0.3, 0]){
+      rotate([0, 0, (360/5)/2]){
+        intersection(){
+          wheel_block();
+          rotate([0, 0, 90 - 360/5])
+            wheel_block();}}}}}
+
+module between_spokes(){
+  minkowski(){
+    pie_slice();
+    cylinder(h = wheel_depth, r = 1, $fn=100);}}
+
+wheel();
-- 
2.30.2