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1 | // challenge-bot |
2 | // GNU AGPLv3 (or later at your option) |
3 | // project available at these locations: |
4 | // https://gitorious.org/ozzloy/challenge-bot |
5 | // https://github.com/waynegramlich/challenge-bot |
6 | |
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7 | standoff_radius = 14.732 / 2; // 0.580 / 2 inches from spec sheet |
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8 | standoff_height = 55; // eyeballed |
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9 | |
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10 | nut_short_side = 4.7; // from calipers |
11 | nut_height = 1.6; // from calipers |
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12 | |
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13 | // eyeballed caster flange height, (0.580/5) inches, times 2 to be stronger |
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14 | caster_flange_height = 5; |
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15 | caster_flange_width = 20.32; // 0.800 inches |
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16 | caster_flange_screw_radius = 2.286 / 2; // 0.090 inches |
17 | caster_flange_screw_length = 8; // eyeballed |
18 | |
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19 | deck_grid_width = 25.4; // measured center to center on grid on pegboard |
20 | deck_flange_height = 2.9464; |
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21 | deck_flange_screw_radius = 3.556 / 2; // For #6 machine screws |
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22 | deck_flange_radius = deck_grid_width * 1.22; |
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23 | |
24 | module deck_flange(){ |
25 | difference(){ |
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26 | cylinder(h = deck_flange_height, r = deck_flange_radius, $fn = 50); |
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27 | for(ii = [-1, 1]){ |
28 | translate([deck_grid_width * ii, 0, -.1]) |
29 | cylinder(h = deck_flange_height * 1.1, |
30 | r = deck_flange_screw_radius, |
31 | $fn = 20);} |
32 | for(ii = [-1, 1]){ |
33 | translate([0, deck_grid_width * ii, -.1]) |
34 | cylinder(h = deck_flange_height * 1.1, |
35 | r = deck_flange_screw_radius, |
36 | $fn = 20);}}} |
37 | |
38 | module deck_flange_reinforcement(){ |
39 | translate([-deck_flange_radius, |
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40 | -.5 * deck_flange_height / 2, |
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41 | deck_flange_height]){ |
42 | difference (){ |
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43 | cube([deck_flange_radius, deck_flange_height / 2, deck_flange_radius]); |
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44 | translate([-.1, -.05 * deck_flange_height, 0]){ |
45 | rotate([0, -45, 0]){ |
46 | cube([deck_flange_radius * 1.5, // 1.5 is bigger than sqrt(2) |
47 | deck_flange_height * 1.1, // 1.1 is bigger than 1 |
48 | deck_flange_radius]);}}}}} |
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49 | |
50 | module caster_flange_screws(){ |
51 | translate([standoff_radius, 0, 0]) |
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52 | cylinder(h = caster_flange_screw_length, |
53 | r = caster_flange_screw_radius, |
54 | $fn = 20); |
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55 | translate([-standoff_radius, 0, 0]) |
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56 | cylinder(h = caster_flange_screw_length, |
57 | r = caster_flange_screw_radius, |
58 | $fn = 20);} |
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59 | |
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60 | module caster_flange(){ |
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61 | side_radius = caster_flange_width / 2 - standoff_radius; |
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62 | hull(){ |
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63 | cylinder(h = caster_flange_height, r = standoff_radius, $fn = 100); |
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64 | translate([standoff_radius, 0, 0]) |
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65 | cylinder(h = caster_flange_height, r = side_radius, $fn = 40); |
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66 | translate([-standoff_radius, 0, 0]) |
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67 | cylinder(h = caster_flange_height, r = side_radius, $fn = 40);}} |
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68 | |
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69 | module nut(size, height){ |
70 | width = size/1.75; |
71 | for (r = [-60, 0, 60]) rotate([0,0,r]) cube([width, size, height], true);} |
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72 | |
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73 | module nuts(){ |
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74 | translate([standoff_radius, 0, nut_height/2]) |
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75 | nut(nut_short_side, nut_height + .1); |
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76 | translate([-standoff_radius, 0, nut_height/2]) |
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77 | nut(nut_short_side, nut_height + .1);} |
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78 | |
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79 | module _2_screw (){ |
80 | //measured with calipers |
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81 | screw_length = 8; |
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82 | thread_radius = 2.17 / 2 - 0.1; // subtract 0.1 to make squeeze fit |
83 | head_height = 1.8; |
84 | head_radius = 4.1 / 2; |
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85 | cylinder(r = thread_radius, h = screw_length, $fn = 20); |
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86 | cylinder(r = head_radius, h = head_height, $fn = 20);} |
87 | |
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88 | module caster_standoff_deck_side(){ |
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89 | difference(){ |
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90 | cylinder(h = standoff_height - caster_flange_height, |
91 | r = standoff_radius, |
92 | $fn = 50); |
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93 | translate([0, 0, standoff_height - caster_flange_screw_length * 1.1 + 0.1]) |
94 | scale([1, 1, 1.1]) |
95 | caster_flange_screws(); |
96 | translate([0, 0, standoff_height - (caster_flange_height + nut_height)]) |
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97 | nuts(); |
98 | translate([0, 0, standoff_height]){ |
99 | // make hole to get to screw head depth |
100 | cylinder(r = 4.1 / 2, h = 3, center = true, $fn = 20); |
101 | translate([0, 0, -0.7]) |
102 | rotate([180, 0, 0]) |
103 | _2_screw(r = 0.5, h = 5, $fn = 20);}} |
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104 | deck_flange(); |
105 | for(ii = [0:3]){ |
106 | rotate([0, 0, 45 + 90 * ii]) |
107 | deck_flange_reinforcement();}} |
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108 | |
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109 | module caster_standoff_caster_side(){ |
110 | difference(){ |
111 | caster_flange(); |
112 | translate([0, 0, caster_flange_height - 0.7]){ |
113 | rotate([180, 0, 0]){ |
114 | _2_screw();}} |
115 | // make hole to get to screw head |
116 | translate([0, 0, caster_flange_height - 0.8]){ |
117 | cylinder(r = 4.1 / 2, h = 10, $fn = 20);} |
118 | translate([0, 0, -.1]){ |
119 | caster_flange_screws();}}} |
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120 | |
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121 | caster_standoff_deck_side(); |
122 | translate([caster_flange_width / 2 + deck_flange_radius + 1, 0, 0]){ |
123 | caster_standoff_caster_side();} |