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1 | // challenge-bot |
2 | // GNU AGPLv3 (or later at your option) |
3 | // project available at these locations: |
4 | // https://gitorious.org/ozzloy/challenge-bot |
5 | // https://github.com/waynegramlich/challenge-bot |
6 | |
978bd219 |
7 | $fn = 60; |
8 | |
9 | // 3/16 inch in mm deck_depth = 4.7625; |
be16f419 |
10 | // 1/4 inch in mm = 6.35 |
11 | // subtract a little to be a squeeze fit |
8b340909 |
12 | deck_depth = 4.7625 - 0.4; |
8ca271e9 |
13 | // sonar sensor measurements taken with calipers: |
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14 | // 10.82 in between, 42.33 outside, 15.82 diameter |
8ca271e9 |
15 | // measured diameter of 15.82 with calipers, |
8b84f6f3 |
16 | // but when printed ends up being too small, so add some |
17 | sonar_diameter = 15.82 + 0.6; |
18 | sonar_radius = sonar_diameter / 2; |
19 | sonar_height = 13.8; |
20 | between_sonar_centers = sonar_diameter + 10.82; |
21 | // the sonar cylinders are placed on the pcb at slightly different positions |
22 | // from one sensor to the next, so this allows for that variance. |
23 | between_sonar_centers_variance = 2; |
24 | // keep at least this much plastic surrounding the sonar cylinder on all sides |
bc750455 |
25 | buffer = 3; |
8b84f6f3 |
26 | sonar_holder_length = buffer + between_sonar_centers + sonar_diameter + buffer; |
27 | sonar_holder_width = buffer + sonar_diameter + buffer; |
bc750455 |
28 | // sonar_holder_depth is deck_depth minus a little bit to make arm fit |
29 | // into deck holder |
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30 | sonar_holder_depth = deck_depth - 0.7; |
8ca271e9 |
31 | |
bc750455 |
32 | deck_holder_length = sonar_holder_depth * 2 + deck_depth + 15; |
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33 | |
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34 | module sonars(){ |
35 | translate([between_sonar_centers / 2, 0, 0]){ |
36 | cylinder(r = sonar_radius, h = sonar_height);} |
37 | // for the variance with which the physical sonar cylinders are placed |
38 | translate([between_sonar_centers / 2 - between_sonar_centers_variance, 0, 0]){ |
39 | cylinder(r = sonar_radius, h = sonar_height); |
40 | translate([0, -sonar_radius, 0]){ |
41 | cube([between_sonar_centers_variance, sonar_diameter, sonar_height]);}} |
42 | translate([-between_sonar_centers / 2, 0, 0]){ |
43 | cylinder(r = sonar_radius, h = sonar_height);}} |
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44 | |
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45 | module sonar_holder(){ |
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46 | elbow_length = deck_depth + 0.5; |
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47 | difference(){ |
48 | cube([sonar_holder_length, sonar_holder_width, sonar_holder_depth]); |
49 | translate([sonar_holder_length / 2, sonar_holder_width / 2, -0.05]){ |
8b84f6f3 |
50 | sonars();}} |
51 | translate([sonar_holder_length, 0, 0]){ |
52 | cube([elbow_length, |
53 | deck_depth, |
54 | sonar_holder_depth]); |
55 | translate([elbow_length, 0, 0]){ |
56 | linear_extrude(height = sonar_holder_depth){ |
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57 | polygon([[0, 0], |
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58 | [sonar_holder_depth, 0], |
59 | [sonar_holder_depth, sonar_holder_width / 2], |
60 | [0, sonar_holder_width / 2 + sonar_holder_depth]]);} |
61 | translate([0, (sonar_holder_width + sonar_holder_depth) / 2, 0]){ |
62 | cube([sonar_holder_depth / 2, |
63 | (sonar_holder_width - sonar_holder_depth) / 2 + 0.8, |
64 | sonar_holder_depth]);} |
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65 | translate([-1.7, sonar_holder_width + 0.8, 0]){ |
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66 | linear_extrude(height = sonar_holder_depth){ |
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67 | polygon([[0, 0], |
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68 | [sonar_holder_depth / 2 + 1.7, 4], |
69 | [sonar_holder_depth / 2 + 1.7, 0]]);}}}}} |
49bffb72 |
70 | |
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71 | module deck_holder(){ |
be16f419 |
72 | deck_holder_width = sonar_holder_width - deck_depth; |
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73 | linear_extrude(height = deck_holder_width){ |
74 | difference(){ |
75 | square([deck_holder_length, sonar_holder_depth * 2 + deck_depth]); |
76 | translate([sonar_holder_depth, sonar_holder_depth]){ |
77 | square(deck_depth);} |
78 | translate([sonar_holder_depth * 2 + deck_depth, sonar_holder_depth]){ |
79 | square([deck_holder_length - (sonar_holder_depth * 2 + deck_depth), |
80 | deck_depth]);}}}} |
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81 | |
be16f419 |
82 | deck_holder(); |
8b84f6f3 |
83 | translate([0, sonar_holder_depth * 2 + deck_depth + 2, 0]){ |
84 | sonar_holder();} |