add cleaned up dobervich's mounting bracket drill jig

[challenge-bot] / schematic-3d-printable.scad

diff --git a/schematic-3d-printable.scad b/schematic-3d-printable.scad
index 3e11090dc14e170c732f37a12c4bb8014efa9813..b78304afea86cb19e80013d699001acf77cd5988 100644 (file)
--- a/schematic-3d-printable.scad
+++ b/schematic-3d-printable.scad
@@ -1,4 +1,4 @@
-// challenge-bot phase-2
+// challenge-bot
 // GNU AGPLv3 (or later at your option)
 // project available at these locations:
 // https://gitorious.org/ozzloy/challenge-bot
@@ -8,33 +8,68 @@
 // https://github.com/josefprusa/Prusa3/blob/master/box_frame/x-carriage.scad
 // as an example of how to code in scad
 
-deck_dimensions = [8, 8, 3/16];
-
-module deck() {
-       cube(deck_dimensions);
-}
-
-module wheel_mount() {
-       difference() {
-               cube([1.5, 2.1, 3/16]);
-               // motor shaft and collar hole
-               translate([0.5, 0.938, -1/16]) {
-                       cylinder(h = 5/16, r = 0.362/2, $fn = 100);
-               }
-               // nubbin hole
-               translate([0.5 + 0.875 - 0.425, 0.938, -1/16]) {
-                       cylinder(h = 5/16, r = 0.145/2, $fn = 100);
-               }
-               // mounting screw hole
-               translate([0.5 + 1.213 - 0.425, 0.938 - 0.687/2, -1/16]) {
-                       cylinder(h = 5/16, r = 0.114/2, $fn = 100);
-               }
-               translate([0.5 + 1.213 - 0.425, 0.938 + 0.687/2, -1/16]) {
-                       cylinder(h = 5/16, r = 0.114/2, $fn = 100);
-               }
-       }
-}
-
-color("blue") deck();
-rotate([90, 0, 0]) translate([1.5, -2, -(3/16)]) wheel_mount();
-rotate([90, 0, 0]) translate([1.5, -2, -8]) wheel_mount();
+scale=10;
+
+deck_width = 8;
+deck_length = 8;
+deck_depth = 3/16;
+deck_dimensions = [deck_width, deck_length, deck_depth];
+
+module deck(scale){
+  cube(deck_dimensions * scale, center = true);}
+
+module collar_hole(scale){
+  cylinder(h = 5/16 * scale, r = 0.362/2 * scale);}
+
+module nubbin_hole(scale){
+  cylinder(h = 5/16 * scale, r = 0.145/2 * scale);}
+
+module mounting_screw_hole(scale){
+  cylinder(h = 5/16 * scale, r = 0.114/2 * scale);}
+
+module wheel_mount_reinforcement(scale){
+  diagonal = sqrt(deck_depth * deck_depth + deck_depth * deck_depth);
+  difference(){
+    cube([deck_depth * 2, deck_depth * 2, deck_depth * 2] * scale);
+    translate([-(diagonal - deck_depth) / 2, 0, 0] * scale)
+      rotate([45, 0, 0])
+        translate([0, -(diagonal * 1.1 - deck_depth) / 2, 0])
+          cube([diagonal * 2, diagonal * 2 * 1.1, deck_depth * 2] * scale);}}
+
+module wheel_motor_holes(scale){
+  translate([0.5, 0.938, -1/16] * scale) {
+    collar_hole(scale);}
+  translate([0.5 + 0.875 - 0.425, 0.938, -1/16] * scale){
+    nubbin_hole(scale);}
+  translate([0.5 + 1.213 - 0.425, 0.938 - 0.687/2, -1/16] * scale){
+    mounting_screw_hole(scale);}
+  translate([0.5 + 1.213 - 0.425, 0.938 + 0.687/2, -1/16] * scale){
+    mounting_screw_hole(scale);}}
+
+module wheel_mount(scale){
+  width = 1.5;
+  length = 2;
+  depth = deck_depth;
+
+  difference(){
+    cube([width, length, depth] * scale);
+    wheel_motor_holes(scale);}
+  translate([2 * depth, 2 * depth, depth] * scale)
+    rotate([0, 0, 180])
+      wheel_mount_reinforcement(scale);
+  translate([width, 2 * depth, depth] * scale)
+    rotate([0, 0, 180])
+      wheel_mount_reinforcement(scale);}
+
+module robot(scale){
+  translate([0, 0, (deck_depth)/2 * scale]){
+    color("blue") deck(scale);
+    translate([1.5, 4, (deck_depth)/2] * scale)
+      rotate([90, 0, 0])
+        wheel_mount(scale);
+    mirror([0, 1, 0])
+      translate([1.5, 4, (deck_depth)/2] * scale)
+        rotate([90, 0, 0])
+          wheel_mount(scale);}}
+
+robot(scale);