2 // GNU AGPLv3 (or later at your option)
3 // project available at these locations:
4 // https://gitorious.org/ozzloy/challenge-bot
5 // https://github.com/waynegramlich/challenge-bot
7 // use 10 ish for development, 60 or so for printing
10 /* measured with calipers */
11 ball_diameter
= 12.7 + 1.125;
12 ball_radius
= ball_diameter
/ 2;
15 holder_height
= (25 / 32) * ball_diameter
+ wall_thickness
;
17 holder_radius
= ball_radius
+ wall_thickness
;
18 holder_diameter
= holder_radius
* 2;
20 standoff_radius
= holder_radius
; // 0.580 / 2 inches from spec sheet
21 standoff_height
= 48; // eyeballed
23 // eyeballed caster flange height, (0.580/5) inches, times 2 to be stronger
24 caster_flange_height
= 5;
25 caster_flange_width
= 20.32; // 0.800 inches
26 caster_flange_screw_radius
= 2.286 / 2; // 0.090 inches
27 caster_flange_screw_length
= 8; // eyeballed
29 deck_grid_width
= 25.4; // measured center to center on grid on pegboard
30 deck_flange_height
= 2.9464;
31 deck_flange_screw_radius
= 3.556 / 2; // For #6 machine screws
32 deck_flange_radius
= (deck_grid_width
) / 2 + deck_flange_screw_radius
+ 3;
36 cylinder(h
= deck_flange_height
, r
= deck_flange_radius
);
38 translate([deck_grid_width
/ 2 * ii
, 0, -.1])
39 cylinder(h
= deck_flange_height
* 1.1,
40 r
= deck_flange_screw_radius
);
41 translate([0, deck_grid_width
/ 2 * ii
, -.1])
42 cylinder(h
= deck_flange_height
* 1.1,
43 r
= deck_flange_screw_radius
);}}}
45 module
deck_flange_reinforcement(){
46 translate([-deck_flange_radius
,
47 -.5 * deck_flange_height
/ 2,
50 cube([deck_flange_radius
, deck_flange_height
/ 2, deck_flange_radius
]);
51 translate([-.1, -.05 * deck_flange_height
, 0]){
53 cube([deck_flange_radius
* 1.5, // 1.5 is bigger than sqrt(2)
54 deck_flange_height
* 1.1, // 1.1 is bigger than 1
55 deck_flange_radius
]);}}}}}
58 gap
= wall_thickness
* 4;
60 cylinder(r
= holder_radius
, h
= holder_height
);
61 translate([0, 0, ball_radius
+ wall_thickness
]){
62 sphere(r
= ball_radius
);}
63 translate([0, 0, holder_height
/ 2 + wall_thickness
]){
64 cube([holder_diameter
+ 0.1, gap
, holder_height
],
67 module
caster_standoff(){
68 cylinder(h
= standoff_height
,
72 rotate([0, 0, 45 + 90 * ii
])
73 deck_flange_reinforcement();}
74 translate([0, 0, standoff_height
]){